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China Small Melt Spinning Test Machine - China Supplier
China Small Melt Spinning Test Machine - China Supplier China Small Melt Spinning Test Machine - China Supplier

Small Melt Spinning Test Machine

Price:Negotiable
Industry Category: Instruments & Meters/Testing Machines/Other Testing Machines
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Contact Info
  • Add:廣東省東莞市萬江區(qū)谷涌第二工業(yè)區(qū), Zip:
  • Contact: 邵經(jīng)理
  • Tel:076989861253
  • Email:13825744148@139.com

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Description
Additional Information

"Hengtong"Small Melt Spinning Testing MachineTop-notch quality! Cost-effective! Excellent after-sales follow-up service!

Dongguan Jiutong Machinery Co., Ltd. National Unified Service Hotline: 138-2574-4148 Shao Li

Address: Second Industrial Zone, Guchong Community, Wanjiang District, Dongguan City

II. SJ-25/28 Single Screw Mixing Extruder Main Unit (Integrated Electrical Control).

Screw Diameter

25mm

Screw Length-to-Diameter Ratio

28:1  

Screw Effective Length

700mm

Main Motor Power

2.2kw AC

Temperature Control Range

≤300℃

Temperature Control Accuracy

±2℃

Screw Design Features

The extruder adopts specially designed screws and barrels. The screw design includes no shear section and mixing section, using a gradual structure.

Barrel Design Features

The inner hole of the barrel is polished, with high precision, balanced material flow rate, shortening the residence time of materials in the barrel and color switching time; good plasticizing effect, strong adaptability to raw materials.

Screw, Barrel

Grade A alloy steel 38CrMoALA, tempered, nitrided (nitriding grinding HV950), nitriding layer depth 0.5-0.8mm, surface roughness Ra0.2, screw straightness: 0.015mm, featuring wear resistance, corrosion resistance, long service life, etc.

Main Unit Operating Speed

0~60 rpm

Main Motor Speed Control

Inverter 2.2KW 

Barrel Heating and Cooling

Cast aluminum heating ring, stainless steel heating ring, heating shell uses stainless steel safety cover.

Heating Power

Barrel 1KW×3 zones, head 1KW× 2 zones   

Gearbox (Low Noise)

Gear material hard-faced alloy steel, high-frequency quenching, precision ground by gear grinding machine for wear resistance;

Extrusion Hopper

Stainless steel polished

Main Electrical Components

Single screw dedicated reducer, Siemens Bide motor, Gaoqi temperature controller, Siemens contactor.

Spinneret Mold:

Dedicated for melt-blown cloth spinneret (sample width 15cm)

Die width: 150mm; Spinneret hole 0.2mm*150 (mirror finish)

Metering pump: (not included)

Air compressor: (self-provided)

Hot Air Chamber:

Heating power: 3kw

Temperature control: Huibang temperature controller

Contactor: Siemens

Cloth Collection Machine:

Motor power: 0.75kw

Width: 300mm

Conveyor belt: Teflon

Traction Device:

Rubber roller: diameter 90mm*150mm

Traction power: 0.75KW

Traction speed control: frequency conversion speed control

Traction speed: 0.5~300 meters/min

Upper traction frame pressing: manual

Traction force: 200N

Winding:

Rubber roller: diameter 90mm*150mm

Traction power: 0.75KW

Traction speed control: using Robicon inverter

Air shaft: 1 inch

Machine dimensions: (length×width×height) mm: 3000x600x1600

Machine weight: 1T

This testing line is a custom-made small dual-component composite FDY stretching spinning testing machine according to user requirements.

Used for polyester, nylon, polypropylene, or adding functional masterbatch, etc., for melt composite spinning, drawing, winding, etc., the finished yarn is made into cylindrical, cone-shaped filaments. Dual-component structures include hollow structure, skin-core structure, petal structure, side-by-side structure, sea-island structure, etc.

This machine is also suitable for dual-component composite spinning.

The process principle of this experimental unit: using micro single screw mixing extruder for melting, plasticizing extrusion, two different materials are extruded through two screw main units; sharing the same mold cavity to flow into the spinneret for spinning, this unit uses air-cooled roller winding traction forming; secondary preheating winding roller for stretching and setting again, winding completes the experimental sampling.

Sample:

1. Suitable spinning range: 75~300D

2. Spinning positions (positions/line): 1 position

3. Spinning heads (heads/line): 1 head

4. Winding heads (cakes/winding head): 1 head,

5. Winding speed: after high multiple drawing, the maximum winding speed is 1000m/min, adjustable within 0-800m/min range

6. Screw diameter: ¢20mm, 2 units

7. Spinning material quantity: minimum feeding amount per machine each time is above 100g; minimum amount for two screws is above 200g, suitable for spinning 300-1000g pellets.

III. Model: SJ20/16 Single Screw Extruder

Industry Category Instruments & Meters/Testing Machines/Other Testing Machines
Product Category
Brand:
Spec:
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Origin: China / Guangdong / Dongshi
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