● Introduction to Sun I/E Terminal Insertion Machine from Korea

The Sun I/E fully automatic terminal insertion machine is a device that automatically inserts various terminals into PCBs based on precisely programmed coordinate positions via an X-Y Stage. This equipment can be integrated into automated production lines to significantly increase the output of "Automotive Central Electrical Control Boxes." Through the use of a vision system, it accurately controls the aperture and position of insertion points. The application of a four-wheel integrated cam system effectively achieves exceptional insertion speed and precision. It also supports the insertion of other irregularly shaped components, with straightforward coordinate programming and automatic conversion of NC data.

? Equipment Name: Fully Automatic Terminal Insertion Machine (Model No. AI-03/AI-03L/AI-05)

? Features: Suitable for irregularly shaped components and various types of terminals

? Function Description: Achieves high-speed and precise automatic insertion of various terminals onto PCBs

? Feeding Method: Tape-and-reel

? Insertion Success Rate: Greater than 99.97%

●Introduction to Insertion Force Monitoring Function

Utilizing load cells and linear encoders, the system can display the measurement of terminal insertion force, quantifying and visually assessing the force applied during insertion to ensure the most precise insertion of terminals onto PCBs. Operators can set maximum and minimum insertion force values to minimize the risk of PCB damage during the insertion process. Additionally, during high-speed insertion, the system can detect in real-time issues such as missed insertions, incomplete insertions, over-insertions, and misinsertions.