High fructose corn syrup is a starch sugar syrup produced by the hydrolysis and isomerization of plant starch, primarily composed of fructose and glucose. Traditional production processes involve natural sedimentation, plate and frame filtration, centrifugal separation, thermal concentration, and other techniques, which suffer from low filtration and separation precision, high energy consumption in concentration, cumbersome operation, and high production costs.
Chongqing Jiahe Filtration Technology Co., Ltd. has long been committed to the application research of membrane separation technology in the separation and purification of plant hydrolysates and enzymatic hydrolysates. The ceramic membrane impurity removal filtration system designed and manufactured by the company+nanofiltration membrane concentration system is highly energy-efficient and widely applied in the impurity removal and concentration stages of sugar production, such as glucose, maltose, and fructooligosaccharides. It improves product quality while reducing production energy consumption and labor costs.
The ceramic membrane impurity removal filtration system has a filtration precision in the range of50-1200nm, effectively removing dissolved and semi-dissolved macromolecular impurities in the sugar solution. The filtrate has high clarity, transparency, and purity. The system is highly automated, allowing for online repeated cleaning and reuse, with a service life of up to 1-3 years, significantly reducing production energy consumption and labor intensity.
The nanofiltration membrane concentration system has a molecular weight cutoff in the range of100-1000Da, effectively retaining sugar alcohols while allowing small molecular ash to pass through, further purifying the product while enriching and concentrating sugar alcohols. The system's dehydration energy consumption is approximately 15 RMB per cubic meter of water. Traditional double-effect steam concentration requires 0.75-0.88 tons of steam to remove one ton of water, with steam costs ranging from 260-300 RMB per cubic meter, meaning the cost per ton is about 230 RMB. Removing one cubic meter of water can save over 200 RMB in energy costs.
For more information oncomplete industrial production equipment for high fructose corn syrup membrane impurity removal and concentration, please contact Chongqing Jiahe Company for communication and exchange.We will provide detailed technical solutions based on your actual process issues.
